hallelujah

river irwell 1

 

The final rays of the evening sun shone through the treetops.

The snow white tail of a wild rabbit disappeared into the undergrowth.

Overhead, a Heron flapped his awkward way down the river.

I reached down, grabbed another gear and tore through the woods without a care in the world.

Sweat dripping down my face, beard resting on the loop of my Jeff Jones bars and my 8 speed Shimano Alfine hub making that odd clickclickclickclickclick sound, I found myself wondering how something so apparently insignificant can make such a dramatic difference.

Surly Ogre Alfine 8 Jtek bar end shifterYou see, as fond as I was of my Surly Ogre with drop bars and a Jtek bar end shifter, I’ve been having shifting issues ever since I fitted it. For reasons that escape me and two bike shop mechanics, the gear cable tension would inexplicably go out of alignment every now and again even though I know for a fact the wheel wasn’t moving in the dropouts (thanks to a Surly Tuggnut) and there was no issue with the cable or shifter. Meh, blame it on Gremlins.

Unfortunately, Shimano only make one shifter for their Alfine hubs and it’s the trigger shifter type you find on most flat bar bikes (thank the lord it’s not a hideous twist-grip).

Surly Ogre Jones Loop bars Shimano Alfine 8 shifterSo, my only alternative to the Jtek was to take the drop bars off the Ogre and replace them with something a little more conventional… I peered around the garage and spotted the Jones bars on my Troll. A new set of brake levers, a fresh set of cables and a half an hour later and the Ogre was transformed.

All of a sudden, the gear alignment was perfect and the hub was running smoother and quieter than ever before.

There’s just nothing like riding down a perfect trail in perfect weather with the bike underneath you running, well, perfectly.

Surly Ogre cobbles disused canalAnd what of the Troll? Well, I happened to pop into the bike shop and they just happened to have a set of original Surly Open bars lying around… what was I going to do, not buy them???

Surly Troll Open bars

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in the army now

 

We’ve spent a lot of time recently talking about riding cool bikes, wanting to ride other cool bikes and what happens when you spend too long out with other women. I can see you all there, on the edges of your seats, holding your collective breath just waiting for an update on the much anticipated Surly Ogre build. Well, wait no more dear reader, the Ogre is finally experiencing life in the cycle lane.

Surly Ogre LHT Crumbals on the cornerSeen here enjoying a much needed break at the very excellent Crumbals on the corner in Marsden, Huddersfield, the eagle-eyed and elephant-brained regulars amongst you may well recognise the On One Midge bars, Cane Creek SCR-5 brake levers and Avid BB5 road disc brakes from early iterations of my Surly Troll.

I’ve also pinched the Brooks B17 World Traveller special edition saddle from my Troll which has started to turn a lovely orangey-brown colour which, whilst not an exact match, works extremely well with the brown Deda bar tape, brown Vavert full wrap mudguards and army green frameset.

Surly Ogre 1The Ogre shares the same horizontal track style dropouts found on the Troll which allow you to slide the rear wheel back and forth to achieve just the right position and, crucially with single speed and internal gear hub (IGH) setups, the right amount of chain tension. I’m almost embarrased to admit that mine was all floppy on chrimbo day.

You see, I was relying on the force applied by simply tightening the axle nuts to keep my rear wheel in place. What I hadn’t realised was that with all the out-the-saddle climbing I’d been doing, the force I was putting through the drivetrain was enough to cause the wheel to slip forward in the dropouts. Not much, but enough to achieve said floppyness.

There are a few potential solutions to this:

  1. Stop riding up hills
  2. Fit some kind of spring loaded chain tensioner
  3. Sling a Surly Tuggnut on

Living in t’ North as I do and given the fact I actually really enjoying climbing (despite my complaining), option 1 really isn’t an option.

Option 2 is out too because it’s nonsense to have sliding dropouts and a derailleur style chain tensioner, besides which I want to retain the clean look.

So, option 3 it is.

Surly Ogre dropout Alfine 8 non turn washerBut wait! Because of how the Alfine hub works, you need to install special non-turn washers which of course aren’t designed to work with the Surly Tuggnut (other inferior chain tensioners are also available). Punch “Surly Tuggnut Alfine” into your search engine of choice and there is plenty of discussion on the forums about how to modify your Tuggnut to work. My favourite solution and the one I ended up going with was really the simplest: just throw away one of your non turn washers.

Surly Ogre Alfine 8 Sturmey Archer crankset Blackspire chainringAs it turns out, you really only need one to do the job of holding the axle in place – taken care of by the left hand (white) one in the picture above. On the drive side of the bike, simply remove the sliver washer, fit your Surly Tuggnut as normal, snug up the thumbscrew to achieve the all important chain tension and hey presto, nothing floppy in sight and you’ve got the ability to crack open a cold one at the end of your ride thanks to the built in bottle opener. Sweet.

It’s important to note here that there are various different coloured non turn washers for the various different shaped dropouts out there and unless you have true horizontal ones like mine, this solution really isn’t for you. I dare say it’s not recommended by Shimano to run your Alfine with only one non turn washer and I’m fairly sure the good folk at Surly wouldn’t recommend any of the above with the probable exception of drinking beer.

Remember kids, read and follow the manufacturers’ instructions [sic].

Surly Ogre Alfine 8 Jtek bar end shifterShifting comes courtesy of a Jtek bar end shifter. Not the one I ordered direct from The States, waited ages for, waited a bit longer for, got tired of waiting for and cancelled, but one I bought second hand from a guy who knows a guy who knows a guy who had one lying around in his parts box. With reassuringly industrial indexing at the shifter (not the hub), there is a very satisfying click every time you change gear and none of the imprecise feel I’m told you get with the Rohloff which is indexed at the hub, not the shifter.

Surly Ogre Alfine 8 Tuggnut casette jointSurly Ogre in line cable adjusterThe Alfine hub is particualrly sensitive to gear cable tension, thanks largely to the decidedly el cheapo plastic the ‘cassette joint’ is made from. Once installed, you need to shift to the lowest gear (1), attach the cable inner to the fiddly little cable clamp and pop it into place. Next, shift to gear 4 and you’ll see two little marks in a small window in the cassette joint. The game now is to get them both perfectly lined up. I’m reliably informed this is damn near impossible without the help of an in-line cable adjuster; which is why I didn’t question it and fitted one up near the shifter (it doesn’t really matter where you install it, just so long as you have one somewhere accessible).

You’re going to want to take care of all your chain tension and other rear wheel movement and get it tightened down in its final position before you go anywhere near the cable tension, incidentally. Of course, every time you whip the wheel out for a puncture, tyre change or whatever, make doubly sure to re-check your gear cable tension because I guarantee you it won’t be right (another reason for the Tuggnut – the wheel always goes back in exactly the same place).

Surly Ogre Shimano Alfine ChainsetOh, I almost forgot! Originally I’d planned to fit a Shimano Alfine chainset to match the wheelset but it turned out to be suitable only for 68mm bottom bracket shells and I have a 73mm shell on the Ogre. The solution came in the shape of a Sturmey Archer single speed chainset and traditional square taper bottom bracket – nothin’ fancy. You’ll see on the first couple of pictures on this post that it originally came with a 44t chainring and what turns out to be a nasty silver chain guard; coupled with the 18t rear cog I ended up using, this resulted in gearing that is just a bit too high for my liking.

Surly Ogre Sturmey Archer crannkset 39t Blackspire downhill chainringIn t’ hills I find myself almost exclusively out of the saddle and even hooning down a long descent with the wind behind me, I still can’t make any real use of the 2 highest gears. Not wanting to go through the hassle or expense of sourcing yet another chainset, I simply ordered a new, smaller chainring (104mm BCD for the nerds out there) and took a link out of my chain so I’m now running with a rather fancy looking Blackspire 39t Downhill chainring up front and an 18t cog in the rear. I’ll be heading out on it tomorrow to test out the new combination which will hopefully give me a good balance of high speed on the flats and relatively low gearing on the climbs.

Well, I think that’s about all there is to report for now – more in the next few weeks!

that’s not my name

 

A little something for the young people to listen to this evening while the rest of us break out our slippers, cuddle up in front of the fire and settle down for a story from the archives of:

Ω What I’ve been reading Wednesdays Ω
(or whatever day it happens to be when I’m posting this)

Recently, I paid a visit to the rather excellent Northern Walker blog to read about recent developments with the only other Surly Troll I know of in Northern England. I’m assured there are loads of others but I’ve certainly never seen one… now I come to mention it, despite us living relatively close to each other and frequenting the same bike shop on an all too regular basis, I never even seen this one in the flesh err… steel.

But I digress.

Originally christened ‘Tango’, the Northern Walker’s Troll has recently been treated to a whole load of new shiny including the eye-wateringly expensive but (according to what I’ve read) the-very-best-money-can-buy 14 speed Rolhoff internal gear hub. Behold: ‘The Trolloff’.

Dutifully obeying the n + 1 equation, next up on the Northern Walker shopping list (after some suitably distracting shiny for the missus, no doubt) will be a Surly ECR with the considerably cheaper Shimano Alfine internal gear hub. You can read more about how to pronounce ‘Alfine’ and various musings on said hub here.

During such musings, I somehow decided it would be a good idea to buy a set of spare wheels from our freaklishly tall friend and we arranged a secret rendezvous somewhere in t’ North whilst I was on punishment duty selling delicious cakes to the masses from the incredibly excellent Karen’s Baking Room.

You of course know me as Jimmy Phoenix of lifeinthecyclelane fame but I’m sorry to say my real name is much less interesting… I am known in some circles as ‘The Drizzle Monkey’ (don’t ask) and at work I’m all too often referred to as ‘Slave Boy’ (no really, don’t ask)… but whatever my name actually is, what I did to our friend who so kindly came all the way down to deliver some obscenely cheap wheels to me is simply unforgivable.

Yep, I overcharged him for cake. Massively.

Later that same day, I knowingly sold non-gluten free, sugar laden cake to a celiac and a diabetic.

I also talked an impressionable young lady into buying a whole load more cake than she wanted or needed. And convinced her she was getting a killer deal. Which she wasn’t.

I am SO going to hell.

Anyhoo… all this talk of new shiny has gotten me all itchy and that vacuum in the workshop which I abhor so really needs to be filled. Soon.

Until yesterday, my PayPal balance was really quite healthy and then, in a moment of sheer indulgence last night, I blew the lot on (almost) all of the parts I’m going to need for my next bike build:

  • Shimano Alfine 8 speed internal gear hub built into a 700c wheel and small parts kit
  • Shimano Alfine dynamo disc hub built into a 700c wheel
  • 160mm rear and 203mm front Shimano centre lock brake discs
  • Shimano Alfine 39t chainset and 20t rear cog
  • Jtek bar end shifter

Lying around in the workshop I have:

  • Cane Creek SCR-5 & crosstop brake levers
  • On One Midge bars
  • Avid BB5 road disc brake calipers
  • Brooks saddle
  • Schwalbe spiked winter tyres
  • Various other bits and bobs

All of which will be bolted onto an army green 29er steel frame with rigid fork, more braze ons than you can shake a stick at, horizontal dropouts and dedicated BOB / Surly trailer mounts…

Oh yes I did.

I’ve got my name on what I’m reliably told is the last 18″ Army Green Surly Ogre in the UK.

There are only 2 problems:

  1. It’s currently built up as a demo bike in the bike shop, and
  2. Because of my recent splurging, I have plenty of boxes of bits on the way but insufficient ‘spare’ money to buy the sodding frameset!

I suppose I’ll just have to get out there and sell my body more cake.

In any event, before too long I shall be inviting you to behold ‘The Roadgre’.

See what I did there?

Hello?

Is this thing on?